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Improve the level of hardware tool industry

Release Date:2014-03-28     Views:3163

Domestic hardware tool widely used in various fields of geological exploration, stone, machinery, automobile and national defense industry, machining tools, geological drilling and sawing stone tool manufacturing technology level has been greatly improved. The products have already formed seriation, standardization, the variety specification is complete, stable product quality, some products have a certain competitiveness in the international market..

我国生产的各种金刚石工具在各行业得到广泛应用,并取得显着的经济效益,不过,我国五金工具技术水平与国外同类产品相比还有一定的差距,须大力发展五金工具产业,狠抓新产品、新工艺的开发,加快我国五金工具产业的发展,提高经济效益和整体技术水平。具体做法是:

All kinds of diamond tools production in China has been widely used in various industries, and achieved remarkable economic benefit, however, the level of our technology hardware tools, there is still a certain gap compared with foreign similar products, the need to develop hardware tool industry, development, pay close attention to new products, new technology, accelerate the development of China's hardware tools industry, improve economic efficiency and overall technical level. Specific approach is to:

1、产业规划:加强宏观调控的管理

1, industrial planning: strengthening macro regulation and management

由于盲目发展,五金工具尤其是金刚石工具生产布局出现散而乱、遍地开花的局面,生产企业规模普遍偏小,生产不集中,工艺技术差,缺乏市场竞争力,工具销售市场产品质量不稳定,竞争无序,价格混乱,经济效益不高。

As the blind development, hardware tools, especially the diamond tools production layout appear casual and chaos, blossom everywhere situation, production generally small-scale enterprises, the production is not concentrated, technology is poor, lack of market competitiveness, tool sales market, product quality is not stable, disorderly competition, price confusion, economic efficiency is not high.

2、行业发展:加大工具产业投资力度

2, development of the industry: increase the tool industry investment

狠抓新产品的开发和新技术、新工艺的推广,不断拓宽金刚石应用领域,提高金刚石工具产业整体技术水平和市场竞争力,以品种、质量求生存,以科技进步求发展。

To promote the development of pay close attention to new products and new technology, new technology, continuously broaden the application areas of diamond, diamond tools industry improve the overall technological level and market competitiveness, variety, quality of survival, to the progress of science and technology for development.

3、产品研发:拓宽金刚石应用领域

3, product development: broaden the application areas of diamond

目前国内工具生产以及新产品开发、工艺技术研究等方面的资金投入不足,要加大工具产业投资力度,狠抓新产品的开发和新技术、新工艺的推广,不断拓宽金刚石应用领域,提高金刚石工具产业整体技术水平和市场竞争力,以品种、质量求生存,以科技进步求发展。

At present domestic tool production and new product development, technology research, lack of funding, to increase the industrial investment tool, to promote the development of pay close attention to new products and new technology, new technology, continuously broaden the application areas of diamond, diamond tools industry improve the overall technological level and market competitiveness, to variety, quality to survive, with the progress of science and technology for development.

为满足国内外工具市场的需要,必须加快新产品的开发,提高产品质量,增加品种,提高产量。近几年来,机械、宝石、医疗器械、木材、玻璃钢、石材工艺品、陶瓷和复合非金属硬脆材料的加工领域对金刚石工具的需求量逐年增加,目前,这些产品国内还是依赖进口,因此必须尽快开发出高质量的各种系列的工具,以替代进口。目前,亟待开发的产品有:石油钻探用PDC钻头、石材抛磨用金刚石磨块、工程薄壁钻头、金刚石珩磨油石、金刚石薄膜涂层工具、金刚石滚轮、橡胶结合剂金刚石塑性工具、PCD金刚石刀具、金刚石唱针、喷咀、金刚石散热片及三极管等产品。为保证其产品质量,必须加快新技术、新工艺的推广,如真空焊接技术、电火花烧结技术、金刚石均布技术、金刚石镀铱技术及金属化粘结技术、激光焊接工艺等。

In order to meet the needs of domestic and foreign tools on the market, must accelerate the development of new products, improve product quality, increase the variety, improve yield. In recent years, machinery, medical equipment, stone, wood, glass, steel, stone handicrafts, ceramics and composite non-metallic hard brittle materials processing field of diamond tools, the demand is increasing year by year, at present, these products are domestic or imported, must therefore developed a series of tools of high quality as soon as possible, to replace the import. At present, the development needs of the products are: oil drilling with PDC bit, stone grinding with diamond grinding block, engineering thin wall bit, diamond honing oilstone, diamond film coated tools, diamond roller, rubber bonded diamond plastic tool, PCD diamond cutter, Jin Gang stone needle, nozzle, diamond heat sink and transistors and other products. In order to ensure the product quality, promotion of new technologies, new processes must be accelerated, such as technology, electric spark sintering technique, diamond vacuum welding technology, evenly coated diamond bonding technique, IR technology and metal laser welding technology.

4、产品终端:提高顾客信任度

4, product terminal: improve customer trust

由于长期依赖进口,国内数控刀具与进口刀具在技术、服务、品质和宣传上的差距,数控刀具在被加工产品的最终产品质量中的重要地位等因素,国内的顾客对国产数控刀具的信任度十分低下。往往宁愿花重金进口也不愿冒风险省钱购国产刀具。毕竟几十万甚至上千万一台的数控机床的几十元~几百元的小时费用与刀具购置费用相比,如果没有十足的把握,都宁愿选择进口刀具,汽车制造厂和航空航天企业就是典型的例子。在国产刀具不够成熟的今天,他们几乎不会提供机会让国内刀具上CNC生产线去试用。

Because of the long-term dependence on imports, the gap between domestic CNC tool and import tool in technology, service, quality and publicity of factors in the final product, NC tool is the quality of processed products in an important position, the domestic customers of CNC tool trust degree is very low. Often prefer to spend money to import than risk purchase domestic tools. After all, the hundreds of thousands or even millions of NC machine tool is a few yuan to hundreds of Yuan hourly and tool purchase expense, if not sure, would rather choose to import tool, automobile manufacturing and aerospace industry is a typical example. In the domestic tools are not mature enough today, they will hardly provide opportunities for domestic tool on CNC production line to try.

5、人才链:校企结合,“产学研”必行

5, talent chain: school enterprise cooperation, "and" will do

数控刀具是技术密集、知识密集、人才密集的行业,其发展对人才的依赖度很大,尤其在公司生产经营规模不大时更是明显。国内数控刀具技术人才、管理人才、营销人才、数控机床操作工都奇缺,一般培养周期为3~5年。而高校又没有很好地担当起培训CNC数控加工和数控刀具专业人才的责任,都靠企业自身花漫长的时间去培养,往往事倍功半,还不一定能留住。

CNC tool is a technology intensive, knowledge intensive, talent intensive industry, its development depends greatly on the talent, especially in the scale of production is even more obvious. Domestic CNC tool and technical personnel, management personnel, marketing personnel, operator of NC machine tool are scarce, general training cycle for 3 ~ 5 years. Colleges and universities have not properly play training CNC NC machining and CNC tool professional responsibility, rely on enterprise oneself to take a long time to develop, often shibeigongban, also not necessarily can retain.

6、核心竞争力:提高行业整体综合水平

6, the core competitiveness: the industry improve the overall level of

加强企业内部管理,不断完善生产工艺,降低生产成本,提高经济效益。

Strengthen internal management, and constantly improve the production process, reduce production costs, increase economic efficiency.

中国的工具行业很早就全面对外开放,国内市场早就实现了刀具采购全球化。外国工具商进入中国市场已有十几年的历史,销售网络、技术服务体系已相当建全,在中国各大城市都有若干办事处,销售和技术服务从业人员逾千人。他们以其优质的产品、完善的技术服务、不断降低的产品销售价,现在的进口刀具价格几乎已经降到10年前的2/3~1/2,垄断了中国的高档刀具市场。在经济全球化进程中,跨国工具公司已占有越来越明显的技术、资源、信息服务等核心竞争力优势,国产刀具的实力相差越来越远,中国工具产业必须提高行业整体综合水平。

China tool industry is already fully open to the outside world, the domestic market would have realized the tool purchase globalization. Foreign tools business into the China market for more than ten years of history, the sales network, technical service system has been quite perfect, there are several offices in the major city China, sales and technical services staff more than 1000 people. With its high quality products, technical service, perfect constantly reduce product sales price, import tool now the price has been reduced to 10 years ago, almost 2 / 3 to 1 / 2, a monopoly of high-end tool market Chinese. In the process of economic globalization, transnational tools company has technology, resources, information service is becoming more and more obvious, the core competitive advantage, cutting strength is more and more far, China tool industry must improve the comprehensive level of industry.